Rack system box beam roll forming machine

Rack system box beam roll forming machine production line

Roll forming machine for production metal box beam, box steel beam, box type beam, box beam welding

Box beam machine production line process

Uncoiler straightener 2 in 1 →Servo feeder→ Guide device → roll forming machine →shear device (including knife)→ finished product rack

Layout as below

Machines List

2 in 1 Uncoiler   straightener

1, Type Manual Expansion

2, Parameter

1) Passive   discharge

2) Coil weight：<   2T

3) Coil inner D.：φ450mm-φ530mm

4) Max. Width.200mm

5) Thickness .0.4-1.6mm

6) Straightener roller :7 pcs

7) Power.1.5kw  

Servo Feeder
3.1 Max. feeding width:200mm
3.2 Feeding thickess: 0.4-1.6mm

3.3 Motor , 0.85ＫＷ(Yaskawa)

Hydraulic hole punching system

3.1 Function：Hydraulic punch breach 
3.2  Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure：16MPa
3.4 Hydraulic station：11KW（ Hydraulic punch hole/shear use same station）

Guide device

Main Forming machines  

5.1  Forming Roller：18 stations，and add Rub-roll, To make sure the surface profile no scratches.

5.2  Side Panel：T.18mm ,A3 steel   Heavy duty 。

5.3  Rolling speeding: 2-8 m/min。

5.4  Roller material：#75，overall quenching, hardness HRC56-62 ℃.
5.5  Motor power：11KW。    
5.6  Main Roller ：￠65mm，45 #。
5.7  Equipment base: 45 # H type using welded steel plate.
5.8  Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

Flat collect rack

Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens

Some components are Schneider brand devices.

Box steel beam production line machine list

Box beam machine accessories brand

Box beam roll forming machine for upright & shelf roll forming machine 

Technical parameters