Steel frame roll forming machine

Steel frame roll forming machine production line

Roll forming machine for production steel frame, skeleton stud, metal frame.

Customized Steel Frame

Steel frame production line process

Uncoiler straightener 2 in 1 → Guide device → Hydraulic Punch (with 6 sets moulds)→ roll forming machine →shear device (including knife)→ finished product rack

Layout as below

Customized metal frame drawing 

Section steel frame drawing

Machines List

2 in 1 Uncoiler   straightener

1, Type Manual Expansion

2, Parameter

1) Passive   discharge

2) Coil weight：<   2T

3) Coil inner D.：φ450mm-φ530mm

4) Max. Width.400mm

5) Thickness .0.4-1.6mm

6) Straightener roller :7 pcs

7) Power.1.5kw  

Servo Feeder

3.1 Max. feeding width:400mm
3.2  Feeding thickess: 0.4-1.6mm

3.3  Motor , 1.3ＫＷ(Yaskawa)

(Ⅲ）， Hydraulic hole punching system

3.1 Function：Hydraulic punch breach  (Mould 6 set)
3.2  Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure：16MPa
3.4 Hydraulic station：4KW（ Hydraulic punch hole/shear use same station）

Guide device

Main Forming machines  (for panel width 97-226mm and Stepless adjustment)

5.1  Forming Roller：14 stations，and add Rub-roll, To make sure the surface profile no scratches.

5.2  Side Panel：T.18mm ,A3 steel   Heavy duty 。

5.3  Rolling speeding: 2-8 m/min。

5.4  Roller material：#45，overall quenching, hardness HRC56-62 ℃.
5.5  Motor power：7.5KW。    
5.6  Main Roller ：￠65mm，45 #。
5.7  Equipment base: 45 # H type using welded steel plate.
5.8  Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

Flat collect rack

Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens

Some components are Schneider brand devices.

Devices completed electronic distribution panel prodution line

Metal frame machine accessories brand

Guarantee of Quality

Superda guarantee metal frame roll forming line design accordance with clients required drawing, machine is brand new. Specification and performance as stipulated in drawing and operation with good smooth. Formed metal frame can be fix well with each other metal parts.

Steel frame roll forming machine advantage

1, Steel frame production line for producing metal frame.

2, PLC control system, automatically and easy handle.

3, Good quality roller with quench process, hardness reach HRC60-65 ℃.

4,Tracking cutting system with Cr12 Cutting blade.

Item YX22-98

Roll formed steel frames are lightweight steel frame.

Steel frame application

Steel frame is widely in using building. there are skeleton frame,vertical steel columns, and horizontal beams. adpot to support the floors, roof and walls of a building which are names as steel frame. 

Galvanized steel frame can be roll formed as steel studs for use as a structural or non-structural building material for both external and partition walls in both residential, commercial and industrial construction projects. The dimension of the room is established with horizontal track that is anchored to the floor and ceiling to outline each room. Customized steel frame with ventilation function, and it was match to customized stud as below photo

Metal steel roll forming machine for production different size metal frame

Technical parameters