Electrical Box Door Bottom Panel Mounting Panel Roll Forming Machine

Box Door & Panel Roll Forming Machine

Enclosure door panel, mount panel,bottom panel Production Line

Product specifications: Width adjustable 250-500mm,

width adjustable 350-700mm.

一、Technical parameters

二、Process

Uncoiler→ Straightening→Servo feeder→Hydraulic device  → Guide device → Roll forming machine →Bending device with tool→ Shear device 

Explaination

This production line is equipment for production of distribution box using panels such as door panel, bottom panel, install panel or named as mounting panel. The strip coil to be processed is manually placed on the uncoiler, and then corrected and tensioned. After leveling, it enters the hydraulic pre-punching and punching notch, and is sent to the forming machine by the guide device to form. Under the frictional damping action of the forming roller and pressure roller, after entering the bending part at a linear speed of 0-8m. the production panel quantity speed according to different product specifications.

Roll Forming Machine Made 3 kinds of panel #electricalboxdoor #mountingpanel #bottompanel as below photo for reference only, exactly as per final confirmed drawing.

 三、The main technical parameters of electrical box door panel & bottom panel & mounting panel production line

1.Details of accessory brand for electrical box door panel bottom mounting panel 3 in 1 machine

2.Feeding specifications

a. Applicable materials: cold rolled coil, galvanized coil

b. Material quality: Domestic GB standard

c. Tensile strength: δb≤780Mpa (Max.)

d. Yield strength: δs≤510Mpa (Max.)

e. Material thickness: 0.8-1.2mm

f. Material width: 500mm (Max.)

g. Inner diameter of steel coil: Φ360mm-Φ510mm

h. Outside diameter of steel coil: Φ1250 （Max.）

i. Steel coil weight: 5 t (Max.)

3.Forming parameters

a. Number of forming staion: 12 sets of roller

b. Spindle specification: Ø48mm 40Gr quenching and tempering

c. Roller material: Gr12 mold steel heat treatment

d. Integral archway: precision machined from 25mm steel plate, the hole distance error is less than 0.1mm

e. Base plate thickness: 12mm

4, forming ability

a. Outside diameter of coil: Φ1250mm (Max.)

b. Material forming thickness: 0.8-1.2mm

5.Speed parameters of forming unit

a. Linear speed 0-8m / min

b. Acceleration time ＜ 30 seconds

6, Forming accuracy

a. Shear length tolerance: ≤ ± 0.3mm / m

b. Width tolerance: ≤ ± 0.3mm

c. Sickle curve: ≤2mm / m

d. Burr: ≤0.1mm (new blade cutting ordinary carbon steel plate with reasonable clearance)

e. Height tolerance: ≤ ± 0.3mm

The above tolerances are based on the first-grade steel coils with flat and edgeless waves.

7.Other equipment parameters

a. Power supply: 380V / 50HZ / 3PH (Or Custmized)

b. Installed capacity: about 33Kw

c. Forming speed: 0-13m / min

d. Cutting method: forming then cutting

e. Driving motor:

Uncoiler:4KW

Straightener: 4KW

Punch hole servo:2KW

Hydraulic punching: 11kw + 5.5KW

Forming host motor: 7.5KW

Width adjust Servo: 0.75KW

f. Floor area (approximately): length 30m × width 3m

(Roll Forming 5.3mX2m)

g. Production line direction: from left to right

(facing the unit from the operation table).

h. Equipment color: (Customer choice)

i. Unit equipment design can meet 12 hours of continuous production

j. Operating environment:

1: power supply voltage: 380V ± 10% / three-phase four-wire, frequency: 50HZ total power: about 33KW

2: Ambient temperature: 0-40 ° C, relative humidity: 60-95% RH.

Devices：

V. Equipment structure and system configuration:

Overview: The production line is mainly composed of Uncoiler, Straightener, Hydraulic punching machine, forming machine, hydraulic cutting and bending machine, hydraulic system, electrical control part and safety protection part.

1.    Unloading (uncoiler): used for unwinding material and providing sheet material to the forming part, 5 tons of electric unwinding.

2, Leveling (straightener): 7-roller precision leveling (up 3 down 4), 4KW electric feeding, used to straighten the coil and eliminate material stress.

3． Servo feeder, Hydraulic Hole Punch: 2KW servo system, precision feeder. Hydraulic punching device (die) and cutting device.

4. Forming mainframe: The mainframe base of this production line is welded with 100 * 100 * 4MM square tubes, the frame is integrated with a fixed archway, the side plates are made of 25mm steel plates, and the supporting parts are made of high-quality Taiwan bearings. Twisting up and down adjustment, the host has good rigidity and stable structure.

B: Roller (roller staiton): 12 sets of roller forming, high-quality Gr12 mold steel, HRC up to 58 ~ 60º are processed by precision CNC machine tools, precision is 6 ~ 7, surface roughness is above 0.8, no scratches on the surface.

C: Transmission part: It is the conveying part of the forming power of the production line. The power is transmitted from the main motor to the reduction gearbox, and then transmitted to the driving wheel by the gearbox through the gearbox.

3． Fixed-length bending part: It consists of fixed-length device and bending mechanism. The fixed-length device uses a laser probe combined with an encoder to fix the length. When the sheet reaches the fixed length, the bending product is controlled by the PLC.

4． Electric control system: The entire production line adopts centralized control, the components are imported and domestic high-quality products, or specified by customers, and the standard components are Taiwan brand. The installation of the equipment's electronic control components complies with national regulations, with clear line numbers, reasonable bureaus, clean control panels, and clear labels.

5. Security protection: The host is equipped with a protective net, and warning signs are set on the parts involving personal safety. The electrical appliance has reliable safety grounding, and the emergency stop button is also provided on the die end to protect personal safety to the greatest extent.

Electrical Box Door Roll Forming Machine Production Video