• Electrical Cabinet 9 Fold Profiles Roll Forming Machine

  • Electrical Cabinet 9 Fold Profiles Roll Forming Machine

  • Electrical Cabinet 9 Fold Profiles Roll Forming Machine

  • Electrical Cabinet 9 Fold Profiles Roll Forming Machine

Electrical Cabinet 9 Fold Profiles Roll Forming Machine

Electrical cabinet 9 fold profiles roll forming machine for production nine bend frame server rack mounting panel

Product Description

Electrical Cabinet 9 Fold Profiles Roll Forming Machine

Automaitc electric factory using cabinet frame roll forming machine for electric cabinet 9 fold rack, electronic box pole, metal case frame which using in switchgear system, server case, low voltage panel building, control cabinet electrical instruments etc.


1,Technical parameters


No.ITEMPARAMETERREMARK
1MATERIALTypeCold-rolled strip steel, galvanized sheet
T.(mm)1.5mm
Yield Strength (Mpa)Q235
2Forming product   Width43.5mm
3Forming speed   (m/min)2-6mIncluding welding
4Forming main power   (KW)11 KW*2 pcsFYR
5Hydraulic power   (KW)18.5 KWFYR
6Voltage AC380V,50Hz,3P


Electronic control panel 9 bend frame production line process

2 in 1 Uncoiler Straightening→servo feeder→punch  → Guide device → roll forming machine → Roller welding →shear device (including knife)→ finished product rack


Layout as below

Electrical cabinet frame roll forming machine

Formed 9 fold profile photo by roll forming production line

Electrical Cabinet 9 Fold Profiles Roll Forming Machine


Nine bend rack drawing below roughly refer only, exactly can make based on client design

Electrical Cabinet 9 Fold Profiles Roll Forming Machine


Roll Forming machine list


2, Cabinet frame 9 fold production line parameters

1), Uncoiler

3 tons of passive uncoiler

Steel coil for inner diameter: 350 - 450mm

Maximum load of steel coil: 3 tons,

tensioning method: manual tensioning

 

2), leveling machine

Leveling equipment: 7-roll leveling motor power: 3KW

Thickness adjustment method: screw adjustment and flattening shaft diameter: 40mm

 

3), automatic feeding system

Automatic feeding system motor power: about 2KW

 

4. Hydraulic press

Hydraulic Punch: Hydraulic Punch 

Hydraulic station power: 7.5KW

Number of cylinders: 1 set

Number of die: 1 set

Punching pin material: GCr12mov

Limit: Light sense


5, roll forming system parameter

The base is welded by a square tube

Number of roller station: 28 station

Roller shaft diameter: 65mm

Roller shaft material 45#

Roller material: GCr15 fine turning process with quenching

Two sets of 11 KW motors

Forming machine structure: wall panel structure

Transmission mode: industrial drive chain

 

6, cut off

Cutting method: cut off the flying saw with water cooling

 

7, Electronic control system,

Speed control: inverter

PLC uses Panasonic brand

Encoder uses Omron brand

Touch screen adopts China Brand Touch Screen

The control system has its own power protection, overload protection, short circuit protection, and its own emergency stop button. (This button can be pressed if an accident occurs, and the device stops.)


Flat collect rack


Electrical control system

The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens
Some components are Schneider brand devices.

Electrical Cabinet 9 Fold Profiles Roll Forming Machine


Devices completed 16 fold cabinet frame prodution line


No.Machine nameQTYREMARK
1Uncoiler   straightener1
2Servo Feeder1
3Hydraulic   machine/Punch machine1With mould
4Guide device1
5Forming machine1
6Roller welding1
7Follow Shear1Including knife
8Collect rack1
9Control system1


Cabinet frame machine accessories brand

No.Namemanufacturer
1Motor & ReducerDomestic brands
2The main key bearingDomestic brands
3InverterShilin
4PLC SystemsSiemens
5Low-voltage electricalSchneider
6EncoderOmron
7touch screenSiemens
8Hydraulic systemDomestic brands


Product Features

Guarantee of Quality

Superda guarantee cabinet frame 9 bend rack roll forming line design accordance with clients required drawing, machine is brand new. Specification and performance as stipulated in drawing and operation with good smooth.


Electrical Cabinet 9 Fold Profiles Roll Forming Machine


Electrica cabinet frame roll forming machine advantage

1, Electrical frame production line for producing 9 fold cabinet frame rack.

2, PLC control system, automatically and easy handle.

3, Gcr15 roller with quench process, hardness reach HRC60-65 ℃.

4,Tracking cutting system with Cr12 Cutting blade.

Model and Meaning

Customized design electrical cabinet frame roll forming machine with welding for producing control panel cabinet, electric cabinet rack, electronic box pole, metal case frame which using in switchgear system, low voltage panel building,electrical instrument.

Electrical Cabinet 9 Fold Profiles Roll Forming Machine


Technical Parameters

9 Fold structure cabinet section and accessories list

PS-005

130 degree hinge

PS-005-2

Perforated hinged sleeve

PS-006-1

Corner plug

PS-007

Left and right hanging pieces (upper fixing pieces)

PS-007(GJLS)

Pendant screws

PS-008

Bent plate (fixing part under the mounting plate)

PS-008(FJLS)

Accessory screw

and

Left slider (right)

PS-008-1(Y)

Right slider (No. 1)

PS-009-1

Base plate accessories

PS-009-2

Floor screws

PS-010-1

Side plate accessories

PS-010-2

Side plate screws 5 * 7

PS-011-1

Lock assembly (821) assembly

PS-011-2

Single door stop (upper and lower stop)

PS-011-2-1

Middle stop

PS-013

Hollow nut M6 * 17

PS-014-1

Back plate screws

PS-014-2

Back plate screws

PS-015

Door panel bracket

PS-016

Iron tee

PS-017

Square nut M6 / 8

PS-018

Locking lever (PS)

PS-018-1

Guide


Mounting plate reinforcement

PS-023

File bag (orange)

PS-025-1

Door stopper (door limit)

PS-021

M12 rings


Bottom beam


Side beam


Side beam


9 fold profile (cold plate)


Reinforced square tube (1.0)





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