Ceiling channel roll forming machine

Ceiling channel roll forming machine

Suspended ceiling system ceiling channel roll forming machine for ceiling keel ceiling bar manufacturer China.

Customized steel ceiling channel for suspended ceiling

Ceiling channel production line process

Uncoiler straightener 2 in 1 → Guide device → roll forming machine →shear device (including knife)→ finished product rack

Layout as below

Machines List

2 in 1 Uncoiler   straightener

1,Type Manual Expansion

2,Parameter

1) Passive   discharge

2) Coil weight：<   2T

3) Coil inner D.：φ450mm-φ530mm

4) Max. Width.400mm

5) Thickness .0.4-1.6mm

6) Straightener roller :7 pcs

8) Power.1.5kw  

Servo Feeder
3.1 Max. feeding width:400mm
3.2 Feeding thickess: 0.4-1.6mm

3.3 Motor , 1.3ＫＷ(Yaskawa)

Guide device

Main Forming machines  (for panel width 65mm with reinforcemnt design )

5.1  Forming Roller：14 stations，and add Rub-roll, To make sure the surface profile no scratches.

5.2  Side Panel：T.18mm ,A3 steel   Heavy duty 。

5.3  Rolling speeding: 2-8 m/min。

5.4  Roller material：#45，overall quenching, hardness HRC56-62 ℃.
5.5  Motor power：4KW。    
5.6  Main Roller ：￠65mm，45 #。
5.7  Equipment base: 400# H type using welded steel plate.
5.8  Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

Flat collect rack

Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens

Some components are Schneider brand devices.

Devices completed ceiling metal parts production line

Metal forming machine accessories brand

Guarantee of Quality

Superda guarantee ceiling steel roll forming line design accordance with clients required drawing, machine is brand new. Specification and performance as stipulated in drawing and operation with good smooth. Formed metal frame can be fix well with each other metal parts

Steel channel roll forming machine advantage

1, Steel frame production line for producing metal frame.

2, PLC control system, automatically and easy handle.

3, Good quality roller with quench process, hardness reach HRC58-62 ℃.

4,Tracking cutting system with Cr12 Cutting blade.

Steel channel frames are widely using in commercial and industrial construction projects. 

They are incuding Traingle spring tee, Angle channel, T purlin, V kneel etc suspending ceiling parts metal.

Suspended ceiling, also known as the top ceiling, it is an important sub-division project of the architectural decoration project. The ceiling has insulation, heat insulation, sound insulation, making up for the defects of the house itself, increasing the layering of the space, facilitating the replenishment of the light source, and facilitating cleaning. The function of sound absorption is also the hidden layer of electrical, ventilation, air conditioning, communication and fire prevention, alarm pipeline equipment and other projects. 

Ceiling channel roll forming machine for production different size metal frame

Technical parameters