Channel roll former top hat purlin forming machine supplier

Channel roll former top hat purlin forming machine supplier design equipment for production roof and ceiling using hat profiles.

In addition to C-type light steel, cap steel has been widely used in the construction of commercial projects in the United States. The standard design is 610mm pitch truss arrangement, the upper chord is the roof, the lower chord is the ceiling.

Customized top hat profile

Hat profile production line process

Uncoiler straightener 2 in 1 → Guide device → roll forming machine →shear device (including knife)→ finished product rack

Layout as below

Customized hat channel drawing 

Machines List

2 in 1 Uncoiler   straightener

1、Type：Manual Expansion

2、Parameter

1）Passive   discharge

2） Coil weight：<   2T

3）Coil inner D.：φ450mm-φ530mm

4）Max. Width.400mm

5)   Thickness .0.4-1.6mm

6)   Straightener roller :7 pcs

8)   Power.1.5kw  

Servo Feeder
3.1 Max. feeding width:400mm
3.2 Feeding thickess: 0.4-1.6mm

3.3 Motor , 1.3ＫＷ(Yaskawa)

Guide device

Main Forming machines  (for panel width 65mm with reinforcemnt design )

5.1  Forming Roller：24 stations，and add Rub-roll, To make sure the surface profile no scratches.

5.2  Side Panel：T.18mm ,A3 steel   Heavy duty 。

5.3  Rolling speeding: 8-12 m/min。

5.4  Roller material：#45，overall quenching, hardness HRC55-60 ℃.
5.5  Motor power：7.5KW。    
5.6  Main Roller ：￠65mm，45 #。
5.7  Equipment base: 400# H type using welded steel plate.
5.8  Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

Flat collect rack

Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens

Some components are Schneider brand devices.

Devices completed drywal CU Channel frame metal stud production line

Metal frame machine accessories brand

Guarantee of Quality

Superda guarantee metal frame roll forming line design accordance with clients required drawing, machine is brand new. Specification and performance as stipulated in drawing and operation with good smooth. Formed metal frame can be fix well with each other metal parts.

Steel frame roll forming machine advantage

1, Steel frame production line for producing metal frame.

2, PLC control system, automatically and easy handle.

3, Good quality roller with quench process, hardness reach HRC55-60℃.

4,Tracking cutting system with Cr12 Cutting blade.

Item top hat roll forming machine

Hat profile steel frames are lightweight steel frame.

Steel frame application

Steel frame is widely in using building. there are skeleton frame,vertical steel columns, and horizontal beams. adpot to support the floors, roof and walls of a building which are names as steel frame. 

Galvanized steel frame can be roll formed as steel studs for use as a structural or non-structural building material for both external and partition walls in both residential, commercial and industrial construction projects. The dimension of the room is established with horizontal track that is anchored to the floor and ceiling to outline each room. Customized steel frame stud and track with reinforcement.

1. The light steel skeleton is divided into two types: U-shaped skeleton and T-shaped skeleton, and is divided into people according to the load.

2. The main components of the light steel skeleton are large, medium and small keels; the accessories have hanging parts, connecting pieces and hanging inserts.

Metal top hat hannel steel stud and track roll forming machine for production different size metal frame

Technical parameters