Construction Channel/Profile Roll Forming Machine

C Purlin, Z purli, U purlin, Omega, Hat Profiles Channel 4 in 1 Roll Forming Machine

Steel Channel prulin widely using in construction, electric, furniture, logistic, supermarket...

1,Purlin machine technical parameters

Customized urlin production line process

2 in 1 Uncoiler Straightening→servo feeder→punch  → Guide device → roll forming machine  →shear device (including knife)→ finished product rack

Layout as below

Superda C Z Purlin Channel Roll Forming machine list

1), Uncoiler

3 tons of passive uncoiler

Steel coil for inner diameter: 350 - 450mm

Maximum load of steel coil: 3 tons,

tensioning method: manual tensioning

2), leveling machine

Leveling equipment: 7-roll leveling motor power: 3KW

Thickness adjustment method: screw adjustment and flattening shaft diameter: 40mm

3), automatic feeding system

Automatic feeding system motor power: about 2KW

4. Hydraulic press

Hydraulic Punch: Hydraulic Punch 

Hydraulic station power: 7.5KW

Number of cylinders: 1 set

Number of die: 1 set

Punching pin material: GCr12mov

Limit: Light sense

5, roll forming system parameter

The base is welded by a square tube

Number of roller station: 20 station

Roller shaft diameter: 65mm

Roller shaft material 45#

Roller material: GCr15 fine turning process with quenching

Two sets of 11 KW motors

Forming machine structure: wall panel structure

Transmission mode: industrial drive chain

6, cut off

Cutting method: cut off the flying saw with water cooling

7, Electronic control system,

Speed control: inverter

PLC uses Panasonic brand

Encoder uses Omron brand

Touch screen adopts China Brand Touch Screen

The control system has its own power protection, overload protection, short circuit protection, and its own emergency stop button. (This button can be pressed if an accident occurs, and the device stops.)

Flat collect rack

Electrical control system

The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens
Some components are Schneider brand devices.

Devices completed Channel prodution line

Channel machine accessories brand