Customized metal forming machine according to client's drawing design. Steel material working from 0.3mm to 8mm.
Product Description
Precise, Fast, flexible Customized Shape Metal Forming Machine Manufacture Line
Superda metal forming machines is automotive, very simple operation. Widely using in building, electrical industry, energy, home appliances, infrastructures, logistics sectors etc.
Metal shape as per client design.
Metal roll forming machine production line process
Uncoiler straightener 2 in 1 → Guide device → Hole punch →roll forming machine →shear device (including knife)→ finished product rack
Layout as below
Machines List
2 in 1 Uncoiler straightener
1,Type Manual Expansion
2,Parameter
1)Passive discharge
2) Coil weight:< 2T
3)Coil inner D.:φ450mm-φ530mm
4)Max. Width.400mm
5) Thickness .0.4-1.6mm
6) Straightener roller :7 pcs
8) Power.1.5kw
Good quality straightener
Servo Feeder
3.1 Max. feeding width 400mm
3.2 Feeding thickess 0.4-1.6mm
3.3 Motor,1.3KW(Yaskawa)
Guide device
Main Forming machines
5.1 Forming Roller:18 stations,and add Rub-roll, To make sure the surface profile no scratches.
5.2 Side Panel:T.18mm ,A3 steel Heavy duty 。
5.3 Rolling speeding: 2-8 m/min。
5.4 Roller material:#45,overall quenching, hardness HRC56-62 ℃.
5.5 Motor power:7.5KW。
5.6 Main Roller :¢65mm,45 #。
5.7 Equipment base: 400# H type using welded steel plate.
5.8 Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.
Flat collect rack
Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.
Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens
Some components are Schneider brand devices.
Devices completed channel with hole line
No. | Machine name | QTY | REMARK |
1 | Uncoiler straightener | 1 | |
2 | Servo Feeder | 1 | |
4 | Guide device | 1 | |
5 | Forming machine | 1 | |
7 | Follow Shear | 1 | Including knife |
8 | Collect rack | 1 | |
9 | Control system | 1 |
Metal forming machine accessories brand
No. | Name | manufacturer |
1 | Motor & Reducer | Domestic brands |
2 | The main key bearing | Domestic brands |
3 | Inverter | Shilin |
4 | PLC Systems | Siemens |
5 | Low-voltage electrical | Schneider |
6 | Encoder | Omron |
7 | touch screen | Siemens |
8 | Hydraulic system | Domestic brands |
Technical Parameters
Manufacturer machine for production customized shapes and demension.
Technical parameters
No. | ITEM | PARAMETER | REMARK | |
1 | MATERIAL | Type | Cold-rolled strip steel, galvanized sheet | |
T.(mm) | 0.6-1.2mm | |||
Yield Strength | G245MPa | |||
2 | Forming product Width | Depend on design | ||
3 | Forming speed (m/min) | 3-8m | ||
4 | Forming main power (KW) | 7.5 KW | FYR | |
5 | Hydraulic power (KW) | 4 KW | FYR | |
7 | Voltage | AC380V,50Hz,3P | Custimized |
NAVIGATION
Tel: +86 755 2824 6186
Mob: +86 188 1435 5377
Fax: +86 755 2883 9980
E-mail: sales@superdamachine.com
Skype: live:demiwu2014
WhatsApp: +86 188 1435 5377