Door shutter roll forming machine

Door shutter roll forming machine

1, Door shutter machine for producing steel door frame shapes

2,Completed door shutter production line working flow ,

Decoiler —guiding — feeding — hydraulic punch— roll forming — finished product

factory production layout for reference.

3,Equipment consists

The equipment consist with de-coiler , leveling machine, servo feeding

machine, main forming machine, cutting device, collection table .PLC control system

4,Main technical parameter of production line ,

material : GI steel sheet, low carbon steel.

the thickness of the steel sheet , 1.5mm

inner diameter of coil , Φ508mm

line speed, 8-12m/min ( adjustable)

5. The characteristic of the machine

5.1 Metal strip coil de-coiler ,

functional and structural features,

be used to support and expansion steel coiler , section steel welding fuselage. it is easy to operate.

technical parameters            

    material inner diameter : φ508mm

    range of inner diameter : ф450-550

    maximum outer diameter: φ1200mm

    load capacity: ≤ 5T

5.4 Servo feeding machine

Type : servo feeding

Functions and Structure: Pinch and be with steel to the press machine. Polyurethane roller ensure that the feeding force. Feeding  each error of feeding be controlled in rang of ± 0.15mm. Compared with the servo Clamp, feed length setting is more flexible, adapt to a wider range. This feeding device is more suitable for wide material , can effectively improve the feeding accuracy. Servo motor, measuring devices, digital control system are the imported components.

technical parameters:

maximum number of feeding: 30 ~ 40 times / min (adjustable)

feeding step: 100MM / step (adjustable).

5.5 Hydraulic hole punching system

Function：Hydraulic punch hole  (Mould 1 set)
Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
Hydraulic system working pressure：16MPa
Hydraulic station：5.5KW（ Hydraulic punch hole/shear use same station）

5.10 Main Forming machine parameter technology

1.thickness：0.3-0.8mm

2.number of rollers：14stands

3.diameter of axis：Φ60mm

4.material of axis：45#steel

5.material of roller：45#steel electroplate after quenching

6.forming speed：12-15m／min

7. Thickness of said panel：S18mm

8. Drive type :1.0 chain

9. Bottom : 36# I steel

10.electronic system：PLC , Transducer (Japan Panasonnic)

13.main power：5.5kw

14.hydraulic cutting

the power of hydraulic station : 3KW

The material of blade : Crl2

Side Panel：T.18mm ,A3 steel   Heavy duty 。

Rolling speeding: 12 m/min。

Roller material：#45 bearing steel，overall quenching, hardness HRC56-62 ℃.
Motor power：5.5KW。   
Main Roller ：￠75mm，45 #。
Equipment base: 35 # H type using welded steel plate.
Transmission: chain drive.
Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

5.11 Collection table

type: Finished cable tray arrive collection table, worker will collect products , non-powered roller.

function and structure: consist of section steel (square pipe), no power roller assembly, welding, play a role in supporting finished product ,can adapt 8-meter finished product.

5.12 Electrical control system

the whole line adopt imported PLC control , touch screen be used for human-machine interface,  achieving the interaction between man and PLC.

Door shutter roll forming machine advantage

High quality metal sheet Door shutter roll forming machine for sale, Material thickness 0.7-1.2mm, 7 rollers levelling straightening, steel bearing roller material with frequency quenching process, hardness reach HRC58-62 degree. Door shutter production line control by PLC system, the formed shutter widely using warehouse, factory buildings, supermarket,and other construction.

1.Good quality and easy operation, superda professional designer and experienced engineer team.

2.Good service, we provide the technical support for whole life of our machines.

3.Roll forming machine with high precision technology desire and easy operating. machines cotrolling by PLC computer controlling systerm.

4.Good using,Protect the machine from rust and the painted colour can be customized.

5.Reasonable price,We offer the best price in our industry.

Model, YX16-88

Door shutter roll forming machine machine is the equipment for production metal door shutter slot.

How to producing steel door frame, by door frame forming machine is nice solution equipment for make sure the length, straightness, smoothness, shape and contour definition of the door frame. The door shutter forming machine can automatically control the length, quantity, forming, cutting, discharging, cutting and other functions.

Door shutter roll forming machine parameter data