Ground Solar System PV Rack Channel Roll Forming Machine

Ground Solar System PV Rack Channel Roll Forming Machine production line

Roll forming machine for production solar panel mount bracket channel named as solar pv bracket, solar photovoltaic bracket.

Roll forming machine for photovoltaic mount bracket

1,Technical parameters 

Solar bracket production line process

(A) 2 in 1 Uncoiler Straightening→servo feeder→Hydraulic press breach device  → Guide device → roll forming machine → hydraulic punch →shear device (including knife)→ finished product rack

Layout as below

Ground solar system mounting channel drawing 

U shape channel drawing

Roll Forming machine list

Uncoiler and straightener

1,Type Manual Expansion

2,Parameter

1) Passive   discharge

2) Coil weight：<   2T

3) Coil inner D.：φ450mm-φ530mm

4) Max. Width.400mm

5) Thickness .0.4-1.6mm

6) Straightener roller :7 pcs

8) Power.1.5kw 

Servo Feeder
3.1 Max. feeding width 400mm
3.2  Feeding thickess 0.4-1.6mm

3.3  Motor , 1.3ＫＷ(Yaskawa)

Hydraulic hole punching system

3.1 Function：Hydraulic punch breach  (Mould 1 set)
3.2 Structure: set the length, automatic length measurement, automatic positioning reaches the set distance stop action , hydraulic cylinder driven punching die, stamping automatic shutdown.
3.3 Hydraulic system working pressure：16MPa
3.4 Hydraulic station：18.5KW（ Hydraulic punch hole/shear use same station）

Guide device

Main Forming machines 

5.1  Forming Roller：20 stations，and add Rub-roll, To make sure the surface profile no scratches.

5.2  Side Panel：T.18mm ,A3 steel   Heavy duty 。

5.3  Rolling speeding: 10-18 m/min。

5.4  Roller material：GCr15，overall quenching, hardness HRC56-62 ℃.
5.5  Motor power：18.5KW。    
5.6  Main Roller ：￠140mm，45 #。
5.7  Equipment base: 45 # H type using welded steel plate.
5.8  Transmission: chain drive.
5.9 Security: across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operator safety. And other gear in the chain and the staff could easily lead to injury transmission section covered with protective cover, to ensure the safety of workers.

Flat collect rack

Cutting part:

Cutting after forming: cutting the length according to your needs

Cutting operation: the main machine will be stop automatic, then cutting,And the machine keeps working after cutting

The model of calculate the length: automatic to calculate

Electrical control system
The entire line imported PLC control, LCD touch screen, man-machine interface. People interact with the PLC. Operator setting the program to run automatically (programmable control) and control process monitoring, production line operator control and modify the control parameters, and real-time monitoring the equipment status & parameters and fault indication. Workpiece length digital setting, adjustable length can be adjustable as well. Real-time monitoring of equipment operating status and fault indication.
Operation manual / automatic two styles. With manual and automatic switching function: In the manual mode, can be stand-alone operation, easy maintenance; In automatic mode, carry out full production run, in order to start; across the board with emergency stop buttons, easy to handle emergencies, to ensure that equipment and operating personnel Safety.

Machinery main components of the brand:
PLC control system: Siemens
Inverter: Taiwan Shilin
Encoder: Omron
Touch screen: Siemens
Some components are Schneider brand devices.

Devices completed U-Shape channel prodution line

Machine accessories brand

Guarantee of Quality

Superda guarantee solar bracket channel design accordance with clients required drawing, machine is brand new. Specification and performance as stipulated in drawing and operation with good smooth.

Solar system channel roll forming machine advantage

1, Solar bracket production line for producing good quality solar pv supports, high efficiency.

2, PLC control system, automatically and easy handle.

3, Gcr15 roller with quench process, hardness reach HRC60-65 ℃.

4,Tracking cutting system with Cr12 Cutting blade.

Item YX41*41

Ground solar system PV rack channel making machine for producing solar industry support using bracket.

Solar bracket application

Ground solar panel brackets mountings system channel adopt Q235B steel bracket as main body material, long lifespan is more than 25 years.

Ground solar racking system with features ,convenient installation, low cost ,suitable for large-scale Photovoltaic Power Station Constructure.

Solar mounting bracket roll forming machine for production different size solar pv support 

Main technical parameter:

quickly change the type of roll forming machine

  Raw material thickness:5.0mm 

Forming steps: 16 steps

  Roller material: bearing steel after hardening

  Roller bearing diameter : Φ140mm

  Bearing material: 45# steel (hardening and tempering)

  Bottom sheet: 36# H-section steel

  Main machine power: 45 KW

  Hydraulic pressure: 20 MPa

  Electronic control system: PLC computer control

  Hydraulic cutter material: Cr12

  Length error: ± 2mm